SAP Business One Inventory Management for Food & Beverage Manufacturers

Food and beverage manufacturers operate under some of the most demanding inventory management requirements in any industry. Between shelf life constraints, lot traceability mandates, FSMA compliance, and the constant pressure to minimize waste, the right ERP system can mean the difference between profitability and losses. SAP Business One offers purpose-built capabilities that address these challenges head on.

$161B
Annual US food waste
30%
Typical F&B shrinkage
99.9%
Traceability target
2 hrs
FDA recall response

Lot Traceability: From Farm to Fork

SAP Business One's batch management module provides full forward and backward traceability for every ingredient and finished product in your facility.

Receive
Raw materials
Assign
Lot numbers
Track
Through production
Record
Finished goods
Trace
To customer

When a recall event occurs, SAP Business One enables you to identify every affected lot, the customers who received product from those lots, and the raw material suppliers involved — all within minutes rather than days.

Shelf Life and Expiration Management

SAP Business One manages expiration dates at the batch level, enabling FEFO (First Expired, First Out) picking strategies that minimize waste.

FeatureCapabilityBusiness Benefit
Batch expiration trackingDate-level tracking per lotZero expired product shipped
FEFO picking strategyAutomated pick sequenceMinimize waste and write-offs
Shelf life alertsConfigurable warning thresholdsProactive disposition planning
Customer shelf life rulesMinimum remaining shelf life by customerMeet retailer requirements
Quarantine managementHold lots pending QC releasePrevent premature shipment

Quality Control Integration

Food safety is non-negotiable. SAP Business One integrates quality checkpoints throughout the production cycle.

  • Incoming inspection: Test raw materials against specifications before releasing to production
  • In-process checks: Temperature, pH, moisture, and other critical control points recorded at each production stage
  • Finished goods testing: Final QC before product moves to saleable inventory
  • Certificate of Analysis: Auto-generated COAs attached to shipments
  • HACCP support: Hazard analysis documentation linked to production orders

FSMA Compliance Made Manageable

The FDA Food Safety Modernization Act requires food manufacturers to maintain detailed records of preventive controls, supplier verification, and traceability. SAP Business One provides the digital foundation for FSMA compliance, replacing paper-based systems with auditable electronic records.

Recipe and Formula Management

Food and beverage manufacturers deal with variable yields, potency adjustments, and recipe scaling that standard BOMs cannot handle. SAP Business One's production module addresses these challenges.

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Variable Yield Management

Account for moisture loss, evaporation, and other process-dependent yield variations in your production planning.

⚖️

Potency-Based Ingredients

Track active ingredient concentration and adjust batch quantities to maintain consistent finished product specifications.

📈

Recipe Scaling

Automatically scale recipes up or down while maintaining correct ratios and accounting for non-linear scaling factors.

Real Results: F&B Manufacturers with SAP Business One

MetricBefore SAP B1After SAP B1Improvement
Inventory accuracy82%98.5%+16.5 points
Product waste8.2% of production3.1% of production62% reduction
Recall response time3-5 daysUnder 2 hours98% faster
Month-end close12 business days4 business days67% faster
Order fulfillment rate91%98.7%+7.7 points

F&B Expertise at Synesis

Synesis International has implemented SAP Business One for food and beverage manufacturers throughout the Southeast. Our team understands the unique regulatory, quality, and operational requirements of the F&B industry and configures SAP Business One to address them from day one.